Quality Service At Its Best

Fully Type Tested Panel Builder IEC 61439-1&2 Edition 3.0

sales@polarswitchgear.com

+971 6 5432326

24/7 Emergency contact for technical services : +971 50 205 9003

DIVISION

ENCLOSURE MANUFACTURING

Form IV Enclosure

  • Specifications
    • Type tested enclosures as per IEC-61439
    • Manufactured with galvanized steel sheets and Stainless steel sheets
    • Form of separation: Form-2b, Form-3b, Form -4a & 4b and Form-4 Type-7
    • Standard RAL7032 / 7035 texture finish 7 stage powder coating
    • Ingressive Protection class is IP54
    • Modular design as per customer requirement
  • Features
    • Enclosures are designed in different sizes to meet electrical room layout
    • Safety on normal operation
    • Doors can be easily removable for performing cut-out operations
    • Easy access for cabling and maintenance operations.
    • Suitable for front access and rear access
    • Perforated vertical corner members allow fixing of additional depth members
    • Earth stud in body and door for electrocution protection
    • Suitable gasket sealant for tight fit between door and casing
    • Extendable in both left and right hand side
    • Enclosures with different color and finishing

Form II Extendable Enclosure

  • Specifications
    • Type tested enclosures as per IEC-61439
    • Manufactured with electro galvanized steel sheet / Stainless steel sheets
    • Standard RAL7032 / RAL 7035 texture finish 7 stage powder coating
    • Ingressive Protection class is IP55
    • Enclosures are extendable which make them suitable to form long switchboard
    • Concealed and easily removable hinges allowing 180 degree door opening
    • Doors can be easily removable for performing cut-out operations
    • Swing handle with 3 point lock.
  • Features
    • Mounting plate is fully adjustable
    • Perforated vertical corner members allow fixing of additional depth members
    • Earth stud in body and door for electrocution protection
    • Suitable gasket sealant for tight fit between door and casing
    • Glanding space of 25mm at the bottom avoids additional plinth
    • Eyebolts are available for lifting Options
    • 90-degree door stopper
    • Door with transparent sheet
    • Enclosures with different colors and finishing

Form II Large Enclosure

  • Specifications
    • Type tested enclosures as per IEC-61439
    • Manufactured with galvanized steel sheet / Stainless steel sheets
    • Standard RAL7032 / RAL 7035 texture finish 7 stage powder coating
    • Ingressive Protection class is IP55
    • Welded Construction with rear cover
    • Concealed and easily removable hinges allowing 120 degree door opening
    • Doors can be easily removable for performing cut-out operations
    • Swing handle with 3 point lock
    • Earth stud in body and door for electrocution protection
    • Suitable gasket sealant for tight fit between door and casing
    • Glanding space of 25mm at the bottom avoids additional plinth
  • Features
    • Swing handle with key lock and “T” handle option
    • 90-degree door stopper
    • Door with transparent sheet
    • Enclosures with different colors and finishing
    • Enclosure with canopy for outdoor applications

Form II Medium Enclosure

  • Specifications
    • Type tested enclosures as per IEC-61439
    • Manufactured with electro galvanized steel sheet / Aluminum /Stainless steel sheets
    • Standard RAL7032 / RAL 7035 texture finish 7 stage powder coating
    • Ingressive Protection class is IP55 / IP65 / IP66
    • Welded studs on enclosure facilitates direct fixing of mounting plate
    • Welded mono block body with folding at the front gives more rigidity
    • Concealed and easily removable hinges allowing 120 degree door opening
    • Doors can be easily removable for performing cut-out operations
    • Standard double bit key operated locks
    • Earth stud in body and door for electrocution protection
  • Features
    • Suitable gasket sealant for tight fit between door and casing
    • Glanding space of 25mm at the bottom avoids additional plinth options
    • “T” Handle with or without lock in Stainless steel or other materials
    • 90-degree door stopper
    • Door with transparent sheet
    • Enclosures with different colors and finishing
    • Enclosure with canopy for outdoor applications

Form II Compact Enclosure

  • Specifications
    • Type tested enclosures as per IEC-61439
    • Manufactured with galvanized steel sheet / Stainless steel sheets
    • Standard RAL7032 / RAL 7035 texture finish 7 stage powder coating
    • Ingressive Protection class is IP55/IP65/IP66
    • Welded studs on enclosure facilitates direct fixing of mounting plate
    • Welded mono block body with folding at the front gives more rigidity
    • Concealed and easily removable hinges allowing 120 degree door opening
    • Doors can be easily removable for performing cut-out operations
    • Standard double bit key operated locks
    • Earth stud in body and door for electrocution protection
  • Features
    • Suitable gasket sealant for tight fit between door and casing / Wall mounting provisions
    • “T” Handle with or without lock in Stainless steel or other materials
    • 90 degree door stopper / Door with transparent sheet
    • Enclosures with different colors and finishing
    • Wall mounting brackets as per requirement
    • Extension box with similar construction with screwed cover.

Modular Distribution Board

  • Specifications
    • Type tested enclosures as per IEC-61439
    • Polar Modular enclosures are made of galvanized steel sheet
    • Suitable for Surface and Flush mounting
    • Standard RAL7035 / RAL 7035 texture finish 7 stage powder coating
    • Ingressive Protection class is IP41
    • Modular boards are available up to 8 Rows
    • DIN rail chassis level can be adjusted by using fly nuts
    • DIN rail chassis is designed to accept snap on type neutral and earth bars
    • Spacious enclosures facilitating ease of wiring and efficient heat dissipation
    • Ideal for changing the door opening direction
    • Press formed dead front cover and door for better strength
    • Effective continuity between door, dead front cover and back box.
  • Features
    • Available in 24 modules as well
    • Door with cam type key-lock
    • Door with transparent sheet
    • Enclosures with different colors and finishing
    • Extension box suitable for top and bottom entry

Single Wall Aluminum Enclosure

  • Specifications
    • Type tested enclosures as per IEC-61439
    • Manufactured with Aluminum sheets
    • RAL7032 Texture/RAL7035 Texture finish with 7 stage Process
    • Ingressive Protection class is IP55/IP65/IP66
    • Welded studs on enclosure facilitates direct fixing of mounting plate
    • Welded mono block body with folding at the front gives more rigidity
    • Male Female Hinges (180 degree door opening)
    • Doors can be easily removable for performing cut-out operations
    • Standard double bit key operated locks
    • Earth stud in body and door for electrocution protection
    • Suitable gasket sealant for tight fit between door and casing
    • Glanding space of 25mm at the bottom avoids additional plinth
  • Features
    • “T” Handle with or without lock in Stainless steel or other materials
    • 90 degree door stopper
    • Door with transparent sheet
    • Enclosures with different colors and finishing
    • Enclosure with canopy for outdoor applications

Double Wall Aluminum Enclosure

  • Specifications
    • Manufactured with Aluminum sheets
    • RAL7032 Texture/RAL7035 Texture finish with 7 stage Process
    • Ingressive Protection class is IP55
    • Welded studs on enclosure facilitates direct fixing of mounting plate
    • Welded mono block body with folding at the front gives more rigidity
    • Male Female Hinges (180 degree door opening)
    • Standard T Handle operated locks
    • Earth stud in body and door for electrocution protection
    • Suitable gasket sealant for tight fit between door and casing
    • Glanding space of 25mm at the bottom avoids additional plinth
  • Features
    • 90-degree door stopper
    • Door with transparent sheet
    • Enclosures with different colors and finishing
    • Dimensions can be customized up to 2000mm Height
    • “T” Handle with or without lock in Stainless steel or other materials

Stainless Steel Enclosure

  • Specifications
    • Stainless steel of grade 304, 316L
    • High quality Surface Grinded, grain 240
    • Ingressive Protection class is IP55/IP65/IP66
    • Universal enclosure with covered hinge and lock
    • Switchgear cabinets with hinged door
    • Mounting plate attachment above stud bolts / threaded weld nuts
    • Enclosures are designed in different sizes as per requirement
    • Safety on normal operation.
    • Doors can be easily removable for performing cut-out operations
    • Easy access for cabling and maintenance operations.
    • Earth stud in body and door for electrocution protection
    • Suitable gasket sealant for tight fit between door and casing

Control Desk & Consoles

  • Specifications
    • Facilitates to access all internal equipment’s / devices
    • Standard powder color – RAL-7035 / 7032 (Special color / finish on request).
    • Bottom hinged doors will be provided.
    • Console hinged door and lid door held by the Pneumatic stay.
    • One or two rear doors covering the height of the control desk.
    • Protection rating IP55. Resistance to external mechanical impacts.
    • Control desk equipped with adjustment rails
    • 25 mm to adjustment of mounting plate depth, bottom and top rail
    • Bottom Gland plate for the cable entry.
    • Size of the control desk as per customer requirements

BTU Meter Boxes / Water Meter Cabinet

  • Specifications
    • To guarantee full access the equipment.
    • Material: GI / Aluminum
    • Color: RAL 7032 Texture / RAL7035 Texture.
    • Bottom hinged doors /Sliding covers / Fixed
    • Hanging holes to be provided.
    • Incoming and outgoing pipe entering cut outs
    • Special locks to be provided as per your request.
    • Comes with pad lock.

UPS Battery Rack Enclosure

  • Specifications
    • Designed to accommodate all brand UPS and Batteries
    • Welded heavy huge steel construction
    • Acid resistance powder coating
    • Front and back accessible to standard ups and battery handling
    • Locking doors with pocket for manuals and maintenance records
    • Designed for easy onsite loading and batteries handling

Package Substation

  • Specifications
    • Manufactured with Galvanized sheet steel
    • Corrosion resistant
    • Withstand for harsh environmental temperature
    • Withstand for humidity and Salinity
    • Tested to provide close coupled assembly
    • Reducing installation time and cost
    • Constructions facilitates for installing Transformers,
    • MV & LV switchgears
    • Compartments segregation by partition sheets
    • Gas spring Stoppers & Heavy duty hinges
  • MDB – Main Distribution Board
    • Complied as per IEC 61439-1
    • Rated Operation Voltage upto 1000V AC
    • Ranges from 800A to 6300A
    • Fault withstand 50KA/3 Sec, 85KA/1 Sec, 100KA/1 Sec
    • Form 2b, Form – 4 Type 6 & Form – 4 Type 7
    • Ingress protection of IP 54 and IP42
    • Front and Rear Access
    • Top or bottom cable entry
    • Metering Instruments as per customer requirements
    • Incomer fixed draw-out ACB / MCCB
    • Outgoing breakers are either fixed, plug-in or draw out
    • Automatic transfer control as required [Controller or PLC]
    • HDHC 99.99% purity tin coated busbar
    • Incomer/Outgoing bus duct flange inter connections
    • Available in RAL – 9002, RAL 7035 and RAL 7032
    • Provisions for BMS integration
  • SMDB – Sub Main Distribution Board
    • Completed as per IEC 61439-1
    • Rated Ranges from 100A to 2500A
    • Fault withstand 50KA/36KA/25KA/1 Sec.
    • Form 2b, Form – 4b, Type 6 / Type 7 construction
    • Floor or wall mounting type
    • Ingress protection of IP 42, IP 55, & IP 65
    • Front & Rear cabling access
    • Top or bottom cable entry with removable gland plates
    • Metering Instruments as per customer requirements
    • Incoming & Outgoing with fixed/Plug in/DOT device
    • Incomer with Isolator /MCCB/Non-Auto MCCB type
    • Incomer & Outgoing devices with BMS facility if required

SWITCHGEAR ASSEMBLY

  • MCC – Motor Control Centers
    • Ranges from 63A to 6300A
    • Fault withstand 50KA/3 Sec, 85KA/1 Sec, 100KA/1 Sec
    • Form 2b, Form – 4 Type 6 & Form – 4 Type 7
    • MCC panel in complete draw-out construction
    • Floor or wall mounting type
    • Ingress protection of IP 54,and IP 42
    • Front / Rear cabling access
    • Top or bottom cable entry with removable gland plates
    • Metering Instruments as per customer requirements
    • Incoming & Outgoing with fixed/Plug in/DOT device
    • Incoming with ACB / Isolator /MCCB/Non-Auto ACB / MCCB
    • Outgoing device with DOL/Star Delta/Soft Starter/VFD/Thyristor controls
    • MCC Panels with PLC & HMI for Control and Monitoring
  • Final Distribution Board
    • Complied as per IEC 61439 – 3
    • Ranges from 40A to 400A
    • Fault withstand 15KA / 25KA / 36KA
    • Ingress protection of IP31 / IP41/IP65
    • Row type / Ways Type / Split Type as required
    • Top or bottom cable entry
    • Metering instruments as per customer requirements
    • Optional incomer of Isolator / RCCB / MCCB
    • MCB / RCCB /RCBO Outgoing devices
    • Removable gland plates and pre-punched knock outs
    • Lighting and Chiller control.
  • Capacitor Bank Panels
    • Compliance with IEC 61439-1 for busbar systems with components like MCCB and ACB
    • Complete solutions for automatic power factor
    • Ranges from 25KVAR to 1000KVAR with & without detuned reactors
    • Detuned reactor tuning order 2.7 (135 Hz), 3.8 (190 Hz) and 4.3 (215 Hz)
    • Step start indication at front door
    • Manual option for steps ON / OFF
    • Reactive power requirement study
  • ATS Panels
    • Ranges from 40A to 6300A
    • Floor / Wall mounting type
    • Ingress protection of IP42/IP54 / IP65
    • Front/rear cabling access
    • Top or bottom cable entry with removable gland plates
    • Optional Metering instruments for both Incomers
    • ATS with 4P ACB / MCCB / Contactor
    • Microprocessor based ATS controller
    • ATS control with PLC logic.
  • Generator Control Panels
    • Compliance with IEC 61439-1
    • Load manager, reverse power protection, earth fault, auto/manual synchronization,
    • dual volt meter, dual frequency meter all comes in one panel.
    • Integrated with PLC logic and microprocessor based relays.
    • Designed for both withdrawable and fixed versions of components.
    • Electrical distribution by using components like MCCB & ACBs.
    • Integrated electrical governor system with the differences in Voltage, frequency and phase angle set.
    • Hooter-alarm annunciation for fail to start.
    • Test switch Controls for Healthy start and stop.
    • Complete integrated solutions
  • Synchronizing Panels
    • Ranges up to 6300A
    • Floor mounting type
    • Ingress protection of IP 54
    • Load Transfer by ACB/MCCB
    • Front and Rear cabling access
    • Top or bottom cable entry with removable gland plates
  • Totalization Panels
    • Combinations of load transfer by ACB / MCCB / Contactor
    • Protection class up to IP 54
    • Load sharing/load shedding
    • Automatic and manual synchronizing
    • Factory built to client’s specifications
    • Ratings up to 6300 A
    • Control functions for engine monitoring, warm-up and cool down periods,
    • emergency shutdown, multi attempt engine start control, engine test runs
  • Site Socket Panels
    • Reliable contacts prevent stops and power breaks
    • Tough & Safe are products for demanding applications and environments
    • Sockets with additional safety functions
    • Safe industrial plugs, connectors, inlets and socket outlets with screwless terminal connectors
    • Factory built to client’s specifications
    • Protection class up to IP 65 with canopy enclosure
  • Pump Starter Panels
    • Ranges as per client requirement
    • Fault withstand 25KA / 36KA / 50KA /1Sec
    • Floor/Wall mounting type
    • Ingress protection of IP54 / IP65
    • Front/Rear cabling access
    • Top or bottom cable entry with removable gland plates
    • Metering instruments as per customer requirements
    • Incomer & Outgoing devices with BMS intigiration if required
    • DOL/Star Delta/Soft Starter/VFD/Thyristor controls
    • Panels with PLC & HMI for Control and Monitoring
  • Feeder Pillars
    • Ranges upto 3200A, 65/50ka Fault level
    • Incomer ACB, MCCB, Isolators, Vertical fuse switch
    • Outgoing Vertical strip fuseways upto size II with DIN type fuse / MCCB
    • Metering instruments as per customer requirements
    • 2mm / 3mm / 5mm thick galvanised sheet steel, SS and Aluminium Construction
    • IP 65 Ingress Protection
  • Lighting Control Panels
    • Form 2 with IP65
    • Floor mounting type
    • Sheet Steel / Stainless Steel /Aluminium – Single /Double wall
    • Bottom cable entry with removable gland plates
    • Special control systems as per client requirement
    • Auto operation with photo cell + timer control
  • PLC / Automation Panels
    • I/O Ranges as per client requirement
    • PLC, HMI, RTU and SCADA – Reputed Brands
    • Intigration with all major automation brands
    • Special solutions for water, waste water, HVAC, Power & Energy,
    • Buildings, Oil & Gas and other Industries
    • PLC based MCC, ATS, Somke Dections and Fire Alarams
  • DDC / BMS Control Panels
    • Floor / Wall mounting type
    • Ingress protection of IP54 / IP65
    • Top or bottom cable entry with removable gland plates
    • Digital Inputs to monitors the on/off status from switches/contactors.
    • Analogue output is to control the field actuators devices.
    • Digital Output is to control relay or provide low voltages
    • Boost energy efficiency through programmable operations sequences
  • MIMIC Panels
    • Super bright LEDs with a viewing range of 100 meters
    • Ground fault detection in the loop
    • Visula indication of fault and supervisory such Power failure
    • Floor / Wall mounting type
    • Contains custom simplified layout of the infrastrucre
    • Front view as per building view
  • Isolator Panels
    • Ranges upto 2500A
    • Single pole / Three pole
    • Neatural / Onload / Offload / Disconnect / Motorised
    • Motorised / Manual mode of operation
    • Floor wall mounting type
    • Custom built isolator panels with various interlocks
    • Indoor and outdoor applications
    • Six pole isolator panel for motors
  • IPS / Hospital Panels
    • Providing isolation for critical loads especially in emergency & operating rooms in hospitals
    • Maintaining the security and safety of patient
    • Preventing the power interruption
    • Monitoring & control of individual Circuit / Equipment
    • Menu adjustment on LCD screen
    • Data transmission through RS232/485
    • Transfer less than 5ms
    • Determination of fault location
    • Customizing the Panel according to project
  • Meter Cabinets
    • Electric components like MCCB
    • Single phase & three phase and CT operated three phase meters.
    • Designed to withstand elevated temperature.
    • Customers full satisfaction in terms of reliability & safety.
    • Compliance to local regulation and other regulatory

SWITCHGEAR ASSEMBLY

TESTING & COMMISSIONING OF LV PANELS

We possess in depth knowledge of switchgear panel board testing and commissioning process. We use the latest technology of Infrared Thermography Testing is an ideal technique for inspecting electrical equipment for defective components or connections.  We bring our team of highly experienced and certified engineers to conduct these tests, while using the advanced thermography testing in preventive maintenance program we can identify the following issues which causes system into failure mode.

  • Loose connections
  • Underrated components like breaker, conductors, busbars and cables   
  • Insulation failure 
  • Overloading
  • Ventilation issues in enclosure System

The detailed survey will be done with the panels remains in energized condition. The abnormality locations or components will be identified and the relevant images will be captured using the thermal imager. The captured images will be analyzed by using the dedicated software and the system generated reports will be issued to the clients by identifying the faults with the suggestion of corrective actions.

OUR PROCESS OF TESTING & COMMISSIONING

  • We do the testing and commissioning of low voltage switchboards for all kinds of projects with latest equipments. Beyond the standard tests, our expert technicians do the following tests,
    • Bolt Torque Test
    • Milli Volt Drop Test / Contact Resistance Test
    • Secondary Current Injection Test
    • ACB Secondary Injection Test
    • CT polarity and ratio Test
    • Primary Current Injection Test on Breakers
    • Insulation Resistance Test
    • Ammeter Current Injection Test
    • Voltmeter Test
    • REF relay Test
    • Thermography Survey on Live Panels

RETROFIT & REFURBISHMENT

  • We hire all type of modification or expansion of panel boards with highest possible quality standards with in the target time. OurTechnical team provide special attention and consideration for those required shutdown activities of low voltage switchgear panelboards. We provide following activities while processing the panel modification or expansion
    • Breaker upgradation,
    • Breaker replacement,
    • Busbar replacement or upgradation,
    • Control Circuit modifications,
    • Shutdown works with target time,
    • VFD, Soft Starter and PLC modifications,
    • Existing switchboard expansion works
    • Troubleshooting works

AMC – ANNUAL MAINTENANCE CONTRACT

  • We undertake annual maintenance contract for all type of projects. We prepare the preventive maintenance schedule and the.same will be executed before the breakdown maintenance occur, where we can ensure the supply reliability of the system. Weundertake Annual Maintenance Contracts for following sectors
    • Residential & Commercial Buildings
    • Infrastructure Projects
    • Shopping Malls
    • Substations
    • District Cooling Plant
    • Hotels
    • Oil and Gas
    • Manufacturing Units

We have the capability to deliver the required spare parts for all the brands of low voltage switchgear products of Schneider, ABB, Eaton, Siemens, Allen Bradly and L&T Switchgear throughout GCC markets. Our experts are well trained and experienced in all the manufacturers products. The annual maintenance service covers everything from older equipment at specified time intervals. Through thermal imaging, oil sampling and partial discharge testing we are able to detect failures and potential faults early. You can be confident that through regular inspection and maintenance your equipment will remain in prime condition. As specialists in electrical fault-finding and mechanical and electrical servicing of switchgear, we will provide reports and recommendations regarding the condition of equipment in each visit.

PLC / SCADA / INDUSTRIAL AUTOMATION

  • Polar extensive PLC / Industrial Automation division offers turnkey integrated industrial automation solutions based on state-of-the art PLC and SCADA technologies for a wide range of industrial automation applications includes following sectors
    • Manufacturing sector,
    • Utilities,
    • Oil & Gas,
    • Service industries.

The Automation Division offers turnkey integrated Industrial Automation Solutions starting from the plant floor (PLC/HMI,SCADA) and continuing up to the Manufacturing Information Systems (MIS). This helps us enable our clients in optimizing their process in return achieving the highest level of efficiency by maximizing system availability and minimizing system downtime, at the same time maintaining upper level supervision and real-time monitoring offering the followings.,

  • Designing and manufacturing of PLC control panel for all kinds of industrial automation applications.
  • SCADA developing.
  • Installation and commissioning of PLC control panels.
  • Pumping station Automation.
  • Telemetry system integration and web based alarm system.
  • Motor Control Centres (MCC Panels) with Visual and Audio monitoring.
  • Plant visualization through HMI and Monitors.
  • Maintenance service for the control panels.

PREVENTIVE MAINTENANCE CONTRACT

We undertake preventive maintenance contract where the client is looking for preventive maintenance program instead of annual maintenance contract. We prepare the detailed preventive maintenance program in line with client requirements. The scheduled preventive maintenance will be completed in due course time with highest level of quality standards.

BREAKDOWN MAINTENANCE WORK

  • We are undertaking breakdown maintenance for different projects in UAE. With dedicative workforce we are able to reach any locationgeographically in UAE with in the time and the relevant work can be done indue course time.
    • Our service team will be available for 24 X 7
    • Our service team is well trained and highly experienced
    • Dedicative workforce
    • Readily available spare parts
    • Can reach us in “HOT LINE” for 24 X 7

UPS / STABILIZER / BATTERIES

We provide single-phase and three-phase uninterrupted power supply solutions with external battery backup for extended runtime. We carry uninterrupted power supply (UPS) and external battery products from top manufacturers and provide innovative custom UPS solutions and Industrial UPS Solutions to protect critical loads from main supply issues including spikes, dips, fluctuations, power failures and generator power synchronization. Our dedicated technical service team structures the right Online / Line interactive UPS and external battery packs with cost effective solutions

750VA TO 10KVA SINGLE-PHASE UPS
10KVA TO 200KVA THREE-PHASE UPS
UPTO 300KVA MODULAR UPS

PUMP & CONTROL PANELS

  • We provide industrial and residential water pumps and control panels. Our sales engineers are well trained in helping you to select the right pump requirements for your application. We carry products from Wilo and install below category Pumps with customized control panels.
    • Booster Pump with Control Panel
    • Transfer Pumps with Control panel
    • Sewage Pumps with Control Panel
    • Circulation pumps with Control Panel
    • Solar water pumps with Control Panel
    • Dewatering pumps with Control Panel